Installation
Installing the Alsapan Laminate Floor is not terribly
difficult, but it can be a bit labour intensive.
Having said that, It is easier to install than
most laminates on the market due to the excellent
manufacturing, and the patented Unilin Click system.
Any able bodied person should have no major problems
installing - provided that the sub-floor is level
and ready, and the room is clear of all potential
interruptions or 'hurdles'.
Following is a combination
of methods that are used by laminate installers
and the manufacturers recommendations for installing
an Alsapan Laminate floor.
NOTE: Before you do
anything, you must acclimate the laminate to the
atmosphere of the building.This is done by simply
leaving the cartons unopened in the room - but
not directly on the floor - where the laminate
will be installed in for at least 48 hours prior
to installation. Make sure that the temperature
of the room is between 12 and 30 degrees Celsius.
Minimum tools
required: A fine toothed saw
blade, a mallet ( not a metal hammer ),
Standard screw driver, or an Alsapan
installation kit which includes taping
block, spacers, and board 'jack' (
small crowbar for placing boards close to
walls. ).
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Step
1 The
moisture content of the floor to
be installed on, must not be
greater than the following
amounts; concrete or cement
covered floor: 2%, anhydrite
cement covered floors: 0.5%, wood
floors: 10%.
This can be measured using a
hygrometer.
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Step
2 Bumps or
dents greater than 5mm over a 2m
area ( using a 2m level ) should
be filled with a suitable product
to level the floor prior to
install.
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Step
3
Where necessary, remove
baseboards or trim and clean the surface
before laying the underlay.
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Step
4
To avoid or minimalize moisture
from penetrating the floor from underneath,
a vapor barrier such as the Alsaprotect,
2mm, polythene is recommended.
Simply lay this on the subfloor with
an overlap of approximately 20cm.
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Step
5
To level minor unevenness
and offer a softer tread, lay a foam
underlay on top of the Alsaprotect,
before laying the laminate. For added
sound guard, an acoustically graded
underlay will be required.
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Step
6 If you have
door jams, or 'lintel', take one
board, turn it upside down ( to
protect the wear layer ), and
over the foam underlay trim to
the new height with a saw.
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Step
7 The pattern
of the boards should run parallel
with the strongest light source,
with the tongued side against the
wall.
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Step
8 Joints
should be staggered by at least
30cm from one row to the next.
Count the boards needed
lengthways and widthways. When
cutting boards, check that they
are at least 20cm long, and 5cm
wide. It is recommended to leave
a space of 8 to 10 mm between the
flooring and the walls, doors,
plumbing etc. This is for
possible expansion. This can be
done with shims, or even wasted
pieces with the tongue as the
gap.
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Step
9 Remove the
tongue from the first board (and
all subsequent boards against the
same wall). Place the board a few
centimetres away from the length
of the first row. ( this will be
pushed to the wall later ), but
against the 8-10mm shim on the
end of the board. Start the
second row right away by cutting
off approx 1/3 of the end closest
to the wall. Fit it into the
first board and against the wall
with a shim between.
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Step
10 The CLIP
Principle: Position the tongue on
the groove at an angle, then push
down and into the groove. If an
angle is impossible, lay board
flat and tap in using a tapping
block or a mallet ( do not use a
metal hammer ). Using a waste
piece will also work as a tapping
block.
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Step
11 Clip the
3rd board into the 1st one.Then
tap the 3rd board into the 2nd
one until secure.
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Step
12 The 4th
board is fit into the 3rd board,
and tapped into the 1st board as
above.
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Step
13 Start the
third row by sawing off approx
2/3 of the end nearest the wall
of the 5th board and clip into
the second row with a shim
between the wall and the board.
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Step
14 Complete
each row alternately with
complete boards, and position the
first three rows in relation to
the wall. If it looks like the
last row you will place will be
too thin ( under 5cm wide ) undo
the first row, and saw each board
shifting the profile of the floor
at the starting point to avoid
having the last row too narrow.
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Step
15 After
re-assembling and finishing the
first row, push the entire row
into the wall against the shims,
making sure the shims on the end
are still secure. The end board
can be installed using the
Alsapan floor placement bar or
wedged in using a flathead
screwdriver. Continue installing
as above.
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Step
16 For the
last row, lay the boards on top
of the second last row, and mark
the profile of the wall onto the
last row boards. This will ensure
a proper fit. Remember to add
room for the shims.
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Once the
boards are all laid, remove the
shims, replace the baseboards or
trim. |
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